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FSJunkie View Drop Down
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    Posted: Sep/04/2014 at 3:32pm
I found a book in the library containing SAE papers for automotive engine developments over the last 100 years.

One is the SAE paper for the development of the open combustion chambers on the 1968 199 and 232 AMC engines.

It goes on to say the design revision was for emissions purposes, and that the open chambers reduced emissions levels. AMC also says the new open chambers required some fine tuning of the fuel delivery and ignition timing, but the net result was an engine that produced the same power with the same BSFC as before.

Sounds to me like the open chamber was a win-win.

But in 1977, they went BACK to the quench head. The 1977 Technical Service manual says the change was done to allow for more ignition timing for better power and fuel economy. This contradicts what the SAE paper says.

Something happened here. Why on Earth would they go back to a design that couldn't even pass 1968 standards, let alone 1977?

I cannot come up with any logical reason other than perhaps they had already reduced the engine's emissions low enough that they could warrant switching back to the quench head, but why do this when a reduction in EGR dilution rate would have been a better improvement?




Edited by FSJunkie - Sep/04/2014 at 3:42pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote farna Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 5:31pm
Theory changes over the years with more testing and discoveries. Galileo was forced by the church to retract his statements that the earth wasn't the center of the universe once...

Just a guess, but sounds like they were convinced of something that was later proven wrong, or maybe the engineers decided the trade-off was too much and other emission controls were a better compromise. Also, as emission standard increased, engineers had to try different methods to get a good balance of power and emission reductions.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote billd Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 6:31pm
You may be looking at the time period when "lead" was removed from the fuel supply. If that's the correct time period - 1977, then the quench was to reduce detonation with the use of lead-free fuels. 
Don't over-simplify things, you are only seeing PART of the story - and only the public parts. there's a lot more to it. Public demands for MORE power, not the same power, government demands for more MPG, not the same, differences in the fuel formulations, removal of lead, different speed limits, the change to be concerned about DIFFERENT emissions issues or problems (such as perhaps concentrating on NOX instead of other things) and so on. It takes one set of circumstances and and designs to control NOX while CO emissions require other designs - and it gets complex. Sort of like we've gone from global warming to global cooling and back and forth since the 1960s, and now have decided to call it "climate change", similar occurred with emissions. Emissions is a generic term to cover several key areas - and each area of concern at times contradicts other areas. Open chamber may control what they FIRST were concerned over, but perhaps they later found something they decided were emissions - but a different type of emissions. So now the public and government decided no, wait, we think you need to control this and not that so much, and to do so means almost a 180.
Quench can increase HC and CO. 
Low compression ratios lowers NOX - but lowers power and economy. 
Hydrocarbons (HC) and CO are lowest near the ideal 14.7:1 A/F ratio, but NOX is at its highest if you move very slightly to the lean side of this ideal - so the two sort of contradict each other under real-world driving conditions. NOX forms under heavier loads and higher heat - and yet a cold chamber produces more CO and HC. 
So........ maybe they decided they had no clue WHAT they wanted to control back and and drove the auto makers bonkers trying to keep up?
A lot went on in the 1970s - a lot of it even "old timers" often forget or don't recall - or forget the details of. 
And "emissions" is a generic term- for several areas of concern. Sometimes controlling one increases the others, perhaps that was part of it.
Until Paul Harvey comes on here and gives us the rest of the story, you are seeing only "parts" and they need to define "emissions". NOX, HC, CO, cat urine, puppy poop, or something else?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote greasygt III Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 7:24pm
Originally posted by billd billd wrote:

You may be looking at the time period when "lead" was removed from the fuel supply. If that's the correct time period - 1977, then the quench was to reduce detonation with the use of lead-free fuels. 
Don't over-simplify things, you are only seeing PART of the story - and only the public parts. there's a lot more to it. Public demands for MORE power, not the same power, government demands for more MPG, not the same, differences in the fuel formulations, removal of lead, different speed limits, the change to be concerned about DIFFERENT emissions issues or problems (such as perhaps concentrating on NOX instead of other things) and so on. It takes one set of circumstances and and designs to control NOX while CO emissions require other designs - and it gets complex. Sort of like we've gone from global warming to global cooling and back and forth since the 1960s, and now have decided to call it "climate change", similar occurred with emissions. Emissions is a generic term to cover several key areas - and each area of concern at times contradicts other areas. Open chamber may control what they FIRST were concerned over, but perhaps they later found something they decided were emissions - but a different type of emissions. So now the public and government decided no, wait, we think you need to control this and not that so much, and to do so means almost a 180.
Quench can increase HC and CO. 
Low compression ratios lowers NOX - but lowers power and economy. 
Hydrocarbons (HC) and CO are lowest near the ideal 14.7:1 A/F ratio, but NOX is at its highest if you move very slightly to the lean side of this ideal - so the two sort of contradict each other under real-world driving conditions. NOX forms under heavier loads and higher heat - and yet a cold chamber produces more CO and HC. 
So........ maybe they decided they had no clue WHAT they wanted to control back and and drove the auto makers bonkers trying to keep up?
A lot went on in the 1970s - a lot of it even "old timers" often forget or don't recall - or forget the details of. 
And "emissions" is a generic term- for several areas of concern. Sometimes controlling one increases the others, perhaps that was part of it.
Until Paul Harvey comes on here and gives us the rest of the story, you are seeing only "parts" and they need to define "emissions". NOX, HC, CO, cat urine, puppy poop, or something else?


    Bravo Nichola.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote ATLClassic Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 7:44pm
Don't forget this was the period that ignition systems were migrating from points to "transistorized" and HEI systems.  Instead of a 10-12kV spark it went to 25 then 50 kV with hotter spark and more accurate and consistent timing, all of which improved efficiency and performance thus allowing some other back sliding "compromises" re-introducing performance.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Slate Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 7:57pm
^ In a nutshell knowledge and technology marched forward. Quench ( or "closed chamber") is better from a power production view. Not that 1977 sixes are power houses, but when you look at the port sizes and the amount of off the basement torque, despite abysmal compression ratios and tack on emissions equipment, was pretty remarkable achievement. And at AMC, it was all done on the cheap. By 1985 when most of the rest of the industry had gone to fuel injection., AMC soldiered on with an "electronic" 2bbl Carter and numerous one way valves, CTO's, and hoses to bring the six under emission control. Of course, being classified as a truck, the Eagles, the only true 100% American "car" at the time, didn't need as stringent a control over pollutants as their two-wheel drive competition did.
 All the latest technology was wrapped up in the developing Cherokee and the Alliance and Encore, which were developed and paid for by Renault.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote billd Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 8:39pm
Electronic ignition systems came about to maintain accuracy and to keep firing old tired engines. A physically solid engine will still only use the lower voltages to fire and maintain a spark.
the "hotter" spark is only useful with an older engine that has problems. Since the company had to guarantee emissions were met for so many miles, they had to figure out ways to do that. Electronic ignitions held their timing better because as points wore (especially the rubbing block) the dwell and timing also changed. this means that the timing could be off by 3 or 4 degrees in only 10,000-12,000 miles and what was the emissions warranty? 50,000?
A solid engine can easily get by with ~25kv. the 50kv is only useful in times of trouble. But to keep things in emissions compliance and hold the long-term warranty, they had to ensure that cylinder fired eve if the mixture was totally screwed up and compression was 100 psi and there was a lot of oil on the plugs. 
If you have a SOLID engine, WELL TUNED, good compression, valve timing is still fine (timing chain and sprockets not worn out, etc.) and the points are set correctly putting in a hotter electronic ignition is not likely to gain you anything at all. 
the electronics holds the efficiency longer, less maintenance as far as tune-ups and it's more likely to pass emissions tests should the engine be tired and sick. 
It also allows emissions reductions due to more complete burns as, for example, with GM's HEI, the hotter system can fire a plug with a larger gap and fire it longer. GM skirted some emissions issues with that high potential ignition system. 
Electronics do have an edge on higher-RPM engines, so as the public demanded more RPM, more speed, and the companies built power through RPM, electronic ignition solved the point-bounce or inadequate dwell period problems of points.

I have two hands-on examples of comparing points to electronic - one was my 1968 Javelin which at the time I did this had over 80,000 miles on it. I converted to electronic - and scoped it again. No change in in the firing voltage. Why? Because the engine was the SAME, the mixture was the same, all conditions were the same so the extra voltage available in the electronic system didn't come into play. It still put out only what was needed - which was the same as the points did. but the timing never changed, the dwell never changed,  and no high-RPM points bounce issues.
OK, unfair test as I keep my points systems in top shape and know how to tweak them, and the engines weren't tired and worn out. So when someone says converting to electronic ignition or a high-voltage coil "made a night and day difference", it's covering for other problems that no one could or did fix. 
I'm not talking race here - that's a whole other set of conditions and needs - extreme speeds, need for dwell at 7k RPM or higher, high compression and so on, stressing normal systems. The above applies to street vehicles.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ATLClassic Quote  Post ReplyReply Direct Link To This Post Posted: Sep/05/2014 at 10:03pm
You made my point (no pun intended).  I don't have petronix ignition because i don't need it - just keep it properly tuned.  However, the majority of people didn't care for their engines like we do, and consequently the manufacturers tried to minimize variability over time.  Tolerances in a system add so eliminating timing/dwell as a factor was a significant improvement towards the burdensome CAFE standards...  the emissions/mileage regulation game was (and is) about meeting the mandated regulations for the mandated time.

My contention is advancing technological solutions enable multiple and seemingly incompatible advantages like decreased emissions and improved performance.  This could explain the reversion to previous head configurations because it resulted in an outcome pleasing to everyone.






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Post Options Post Options   Thanks (0) Thanks(0)   Quote 6PakBee Quote  Post ReplyReply Direct Link To This Post Posted: Sep/06/2014 at 8:51am
Originally posted by billd billd wrote:

.......It also allows emissions reductions due to more complete burns as, for example, with GM's HEI, the hotter system can fire a plug with a larger gap and fire it longer. GM skirted some emissions issues with that high potential ignition system. .......


That's really the key.  Spark gaps in general are high voltage limiters.  The voltage rises until the 'spark' is initialized and then never gets any higher.  If you increase the spark gap as Billd mentions, then you have raised the voltage level required to initialize the 'spark' and the voltage will rise accordingly.  That's why the firing voltage won't change with an electronic ignition retrofit if no other changes are made.

My experience with electronic ignition retrofits is that starting with a good points system, the only thing I ever really saw change were better hot starts.

With current technology electronic systems give you the advantage of custom real time advance curves and detonation protection which the points units can't.  I wish someone would bring out a retrofit electronic ignition system that had those capabilities.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote tyrodtom Quote  Post ReplyReply Direct Link To This Post Posted: Sep/06/2014 at 9:12am
Don't be overly impressed by SAE papers written by engineers that developed a new engine, they always sound impressive on paper.

Somewhere out there there's a SAE paper on the new Vega 4 cylinder, it read like the best 4 cylinder to ever hit the roads, on paper.
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