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Helicoils in a Bellhousing

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clanofwolves View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote clanofwolves Quote  Post ReplyReply Direct Link To This Post Topic: Helicoils in a Bellhousing
    Posted: Apr/07/2016 at 4:02pm
So.....as my restoration saga continues, I have found problems with the Bellhousing that I purchased on ebay; ie. it has some stripped bolt-holes. The seller will refund my money if I return it; which is good. However, that delays the reassembly of the drive-train further and I'm not guaranteed a good working Bellhousing no matter where it comes from I'm afraid. I've heard of people using Helicoils in repairing stripped bolt connections, but I have no experience whatsoever about these. I assume a large drill press is best so they can be installed exactly where and aligned perfectly....machine shop in other words.

Thoughts?

-Dave
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304-dude View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 304-dude Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 4:07pm
I'd remove it and have it welded and rethread it. They may work but, i learned the hard way never fudge something just to get it done. It will eventually come to being a problem again.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote 6PakBee Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 4:37pm
I'm assuming the stripped holes are the transmission mounting? I wouldn't have any problem using Helicoils as a repair procedure. If you are still hesitant, the following item is also a repair procedure for a stripped internal thread. The only drawback is that they require a larger hole than a Helicoil.

https://www.fastenal.com/products/details/11138991;jsessionid=B1A6A87B0E6C987316B23A8403AAE7F9.fcomjvm04?r=~|categoryl1:"600000 Fasteners"|~ ~|categoryl2:"600186 Thread Repair"|~ ~|categoryl3:"600189 Threaded Inserts"|~

As to drilling them, any reasonable sized drill press should give you acceptable accuracy if you don't do something stupid like too rapid feed or trying to go to final size in one step.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote amcgearhead Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 5:06pm
I,m a tool and die maker and know a little bit,I guess.Anyhow,I wouldn't trust the Helicoil's in my aluminum bell housing.There is a lot of pressure and torque. If they were welded and retapped, it would probably be costly.Whoever that would do it would weld the holes completely shut,then redrill and tap.The kicker is if they didn't take any measurements,then the hole alignment would be off. Bad deal.I think I would send it back and find another one.I would ask for hole pics on the next one,shouldn't be a problem.Minor set back,I know.I'm restoring my 1972 Javelin and have fun sometimes too. Yeah!!
1972 SST, 2001 MERC., 2008 CROSSBONES If it moves,it's going to break!!
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Post Options Post Options   Thanks (1) Thanks(1)   Quote vinny Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 5:43pm
I think helicoils are an approved repair for many things. I've used them and seen them used and never seen a failure. They would be better than original in an aluminum bell housing. The initial outlay for the tap and inserts might be a bit pricey though. If the thread is deep sometimes you can get two inserts in end to end.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ttrrogg Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 5:43pm
No on the helicoils, weld the holes and tap, or tap one size larger, or weld nuts on the back side. that's my 2 cents been in this game a long time.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote turbo Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 6:19pm
helicoils are stronger than original
they call me Capt RETIRED!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote partsguy Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 6:27pm
helicoils should be the last thing you try,just my option
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Post Options Post Options   Thanks (1) Thanks(1)   Quote WesternRed Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 6:38pm
Helicoils are often used in new aluminium parts because they are stronger and more durable than threading directly into the aluminium. I wouldn't hesitate to use them as a repair in this situation.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote THE MENACE Quote  Post ReplyReply Direct Link To This Post Posted: Apr/07/2016 at 7:06pm
Originally posted by 304-dude 304-dude wrote:

I'd remove it and have it welded and rethread it.


X2 on welding!

Then there will be no question in your mind if it will hold up. You could even add material to the inside (more threads) for added strength. Nothing wrong with a little overkill IMO!

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