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Headlights & Instrument Panel Question

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    Posted: Jun/17/2019 at 9:36pm
Have kind of an odd electrical thing with my 72 AMX.

With the key on and the parking lights on, the instrument panel switch & lights work fine.

When I tun the headlights on though, the instrument panel lights go dark and stop working.

I am waiting for some fuel system parts so I can't start the car right now.   The car doesn't have to be running for the headlight/panel lights to work does it?

Any help would be appreciated.

Thanks.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Trader Quote  Post ReplyReply Direct Link To This Post Posted: Jun/17/2019 at 10:26pm
Had a similar problem and it was the headlight switch.
It failed to provide ground for the instrument cluster.
A PITA, but try taking the switch out and spraying the internals with WD40  while "exercising" the switch.
Once the grey oxide has stopped coming out, try the switch plugged back in (not installed) and see if it fixed the problem.
Headlights should work without engine running.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 304-dude Quote  Post ReplyReply Direct Link To This Post Posted: Jun/18/2019 at 4:57am
Check to see if you have headlight delay. If the box is bad, it can be removed, by swapping the delay box wiring connection to the switch, with the wiring harness connector at the box.
71 Javelin SST body
390 69 crank, 70 block & heads
NASCAR SB2 rods & pistons
78 Jeep TH400 w/ 2.76 Low
50/50 Ford-AMC Suspension
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mopar_guy Quote  Post ReplyReply Direct Link To This Post Posted: Jun/18/2019 at 3:37pm
Sounds like a bad cluster ground to me. The connector on the of the cluster is a PITA and will give you fits. I'd start there since I'm speaking from 15 years of Javelin ownership experience. LOL

"Hemilina" My 1973, 5.7 Hemi swapped Javelin
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 304-dude Quote  Post ReplyReply Direct Link To This Post Posted: Jun/18/2019 at 5:47pm
Like Mopar_guy stated...

Since it is a small black wire at the left mounting hole of the instrument light assembly. It is a eyelet style and can break off, as it loops through a small opening between the large panel frame and the panel light assembly. This mostly depends on how much work has been done in the cars past with the instrument panel, or wiring umder the dash. That ground wire could have been tapped for shared ground with another accessory, like a powered FM signal booster, for example. If that is the case, some times the splice makes the wire weak by years of vibration. You can probably verify without taking the instrument panel out, by removing the bottom section of the switch panel, and looking for the black wire that should be seen coming from the left part of the switch panel out to the wiring. Also you may see the head light delay box near that area and may obstruct view, if equiped.


The instrument lights are on a sheet metal frame, which has no ground to connect with on the large ABS structure, thus the wire connection is needed. Some indecator lights have their own ground and will function, but all others require that ground connection.

71 Javelin SST body
390 69 crank, 70 block & heads
NASCAR SB2 rods & pistons
78 Jeep TH400 w/ 2.76 Low
50/50 Ford-AMC Suspension
79 F150 rear & 8.8 axles
Ford Racing 3.25 gears & 9" /w Detroit locker
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AMXrated Quote  Post ReplyReply Direct Link To This Post Posted: Jun/18/2019 at 9:17pm
Thanks for the ideas.  I will check out the ground circuit and switch.  

Haven't done much interior work at night so never noticed the instrument panel went dark when the headlights were on.  I thought I had all of the electrical gremlins chased down...

I'll let you know what I find out.
You can have my Hurst shifter when you pry it from my cold dead hand.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bigbad69 Quote  Post ReplyReply Direct Link To This Post Posted: Jun/19/2019 at 7:58pm
Given the symptoms, I would suspect the switch is faulty. The switch routes power. The ground is at the lamp. There is no need for a good ground at the switch.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Trader Quote  Post ReplyReply Direct Link To This Post Posted: Jun/20/2019 at 5:17pm
The switch ground is the ground for courtesy lamps, dimmer and the internal headlight switch breaker. Yes the ground tab on the switch needs to be connected.
A separate ground wire for the cluster housing IS good to have. 
My "gremlins" returned and I took it all apart yesterday.
It turned out that a centipede, yes the bug, had made a home/grave inside the headlight switch.
Little pieces would fall off and make an excellent insulator inside the switch intermittently.
I now have a spare switch for testing purposes.
That has been a real PITA of a bug! 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote billd Quote  Post ReplyReply Direct Link To This Post Posted: Jun/20/2019 at 5:46pm
Originally posted by bigbad69 bigbad69 wrote:

Given the symptoms, I would suspect the switch is faulty. The switch routes power. The ground is at the lamp. There is no need for a good ground at the switch.


I hear ya and that's my first thinking - but why does AMC have a ground wire to the headlight switch???
My Eagle has a factory ground wire going to it from the harness. It also says the wiper switch is "grounded to headlight switch". 

Every Eagle I've ever taken apart has the headlight switch grounded. 
I agree with bigbad - it's a switch, not an electronic device. It takes battery power and routes it to the proper lighting circuit - there's nothing that should ground through the headlight switch. there are no lights IN the switch. I've had people say "it's for the indicator light in the switch" - there's no such light in the switch. 
The dimmer is a simple rheostat - doesn't need a ground. It's a variable wire-wound resistor. If you grounded it you'd make things get hot. The courtesy lights in my cars have their own grounds.

(And for onlookers - NO, it's NOT cluster or dash lights! Those have their own ground. The indicator light next to the switch, the dome lights, cluster/instrument lights - ALL have their own ground and none should need to ground back at the headlight switch - and yet AMC grounded the headlight switch.)

What it IS for, and for this only, is the DOME/courtesy lights (if you have the latter, if not, then for DOME lights only)
That is the only purpose. So if you leave the ground off everything will function just fine - EXCEPT in full CW position, the dome light will not come on. 
Dome is hot all the time, the door jamb switches GROUND the dome light to turn it on. 
The headlight switch does the same thing. Turn it full on (rotating) and it turns the dome light on by grounding it. 
Otherwise PANEL lighting, instrument lighting, headlights, everything else will work. 

on Javelin the headlight switch must be to at least first position for the panel light switch to power the cluster lights - it gets power from the blue wire coming off the headlight switch. this way when you turn the main light switch off it shuts off the panel light. You can leave the panel light switch on to either of the "on" positions and just let the headlight switch control the lights.
So you can have headlights without panel lights in any AMC car - either turn full CCW on non-71-74 Javelin or leave the panel light switch off but you can't have panel lights without having the headlight switch on to one of the on positions. 
And the ground - if you leave it off all that won't work is the dome or dome/courtesy lights. Panel lights have their own ground but dome works by the switch grounding it because they are hot all the time.

Edited by billd - Jun/21/2019 at 9:34am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 304-dude Quote  Post ReplyReply Direct Link To This Post Posted: Jun/20/2019 at 5:51pm
Originally posted by Trader Trader wrote:

The switch ground is the ground for courtesy lamps, dimmer and the internal headlight switch breaker. Yes the ground tab on the switch needs to be connected.
A separate ground wire for the cluster housing IS good to have. 
My "gremlins" returned and I took it all apart yesterday.
It turned out that a centipede, yes the bug, had made a home/grave inside the headlight switch.
Little pieces would fall off and make an excellent insulator inside the switch intermittently.
I now have a spare switch for testing purposes.
That has been a real PITA of a bug! 



Glad you debugged your lighting circuit... Har Har Har! In all my life with repairing electronics, I never got any of the big bugs out of my repaired devices. Though they seemed to have worked just fine. Ha!

I did have a mouse zap himself in a power supply section of a line printer.

71 Javelin SST body
390 69 crank, 70 block & heads
NASCAR SB2 rods & pistons
78 Jeep TH400 w/ 2.76 Low
50/50 Ford-AMC Suspension
79 F150 rear & 8.8 axles
Ford Racing 3.25 gears & 9" /w Detroit locker
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