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Need help with alternator |
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billd
Moderator Group Forum Administrator Joined: Jun/27/2007 Location: Iowa Status: Offline Points: 30894 |
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I worked on a reman today that was a 35 amp with a 40/55 amp isolation diode on it. Worse than that, however, was what I found on the back side. Well, first, the paint was rough, so I cleaned it up a bit and found they had painted over the old paint on the red heat sink. I checked out the back as I typically test each diode - and, another case of the pic telling the story, see below. The diode leads are supposed to go through a hole in the tab that connects it to the bolt, the tab is squeezed a bit for mechanical connection, and then soldered, lead in the middle of the tab. Well, one diode of the pair was that way -the far one in this photo. It was an original. The one closer in the pic? Check the lead - bent to the side, sloppy chunky cold solder job to the SIDE of the terminal, no mechanical connection at all, just the lead next to the tab and sloppy solder on the side. This was a 55 amp isolation diode on a 35 amp reman alternator. That's not horrible in itself, so it's way over capacity, but the kicker is the crappy connection on the back - so call this why I hate reman alternators, chapter 177...... |
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vinny
Supporter of TheAMCForum Joined: Jan/05/2012 Location: Calgary Status: Offline Points: 2837 |
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That's pretty sad to see work like that. I think rather than getting a rebuild from who knows where and if billd doesn't have the time to do it one would be better off taking it to a local well known re-builder, at least for slip ring clean up, new brushes and bearings. Of course it would help if they were familiar with the Motorola. There is a shop in town here that I have dropped off a couple of unwanted items to and that guy has probably at least a hundred various units on his shelves.
My first experience with a re-build many years ago was a generator from Sears for a 58 Ford. It only lasted a few months and I took it apart for a look see. The armature had previously been all beat up and they had turned the end that runs in the bushing down to less than 1/4". Of course it walked its way through the bushing they had made to fit it.
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tomj
AMC Addicted Joined: Jan/27/2010 Location: earth Status: Offline Points: 7544 |
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rockauto is a great resource all in all, but yeah, i'm very wary of their "rebuilt" stuff. the Holley 1931 i got, from an allegedly reputable rebuilder, was a garbage core. "re-building" ought to mean something. accountability is the missing component here. i posted elsewhere that my alt died and i got a new Delco 10si from a local shop. but that local shop will get all my motor alt and gennie work. they've been around for 45 years, they give 12 month warranties on their work, and you can talk to the folk doing that work. that's accountability. it's hard to believe these "rebuilders" stay in business. even buffered by the likes of RockAuto or whatever resellers, you'd think at some point the low quality woudl bite back. so far hasn't seem to. in the last couple years i've actually had to use the phrase "this didn't cost enough". lol. |
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1960 Rambler Super two-door wagon, OHV auto
1961 Roadster American, 195.6 OHV, T5 http://www.ramblerLore.com |
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george w
Supporter of TheAMCForum Joined: Jan/27/2013 Location: New Jersey Status: Offline Points: 2899 |
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Bill, are you back in business doing quality alternator rebuilds ? If so, what turn around time cab be expected ?
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Long time AMC fan. Ambassador 343, AMX 390, Hornet 360, Spirit 304 and Javelin 390. All but javelin bought new.
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