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AMC 401 Rebuild Path Forward Sanity Check

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shootist View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote shootist Quote  Post ReplyReply Direct Link To This Post Posted: Dec/13/2018 at 1:48pm
My vote would be with White70 and DRS, Sleeve 7 as a reliable and cost effective approach.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Trader Quote  Post ReplyReply Direct Link To This Post Posted: Dec/13/2018 at 2:21pm
Lowry didn't say #7 needed a sleeve. I stated IF there is core shift, #7 seems to be the usual problem when over boring is required, and a sleeves are viable options.
Have the block inspected, there may be plenty of material in all cylinders.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote PROSTOCKTOM Quote  Post ReplyReply Direct Link To This Post Posted: Dec/13/2018 at 5:56pm
Personally I would sleeve the bad cylinder and go with it.

Having recently had a discussion with Kevin Fontenot's aka: (Stickshifter) about 401 wall thickness here's what he had to say about the matter.

"The max bore on a standard iron block is 4.250 and I would never do that.  The max I would do is 4.200 and even then I would check wall thickness with a sonic checker before starting.  Being a virgin block makes no difference.  And you need to check all cylinders in many difference location, especially around the head bolt areas near the top."  



With that said, I would trust Kevin's recommendation without question. He has been there and done it and his advice could save you a lot of grief down the road. 

Tom


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Trader Quote  Post ReplyReply Direct Link To This Post Posted: Dec/13/2018 at 9:03pm
Posted is the 4.250" bore i.m presuming. From the numbers this block max would be 4.195" and that would be a push.
I'll be doing a 73 block this spring at 0.030" over and hope never to push this far. 
Some of those mid numbers are just plain scary. Distortion after torquing the head bolts would be significant to say the least.
This thing survived? How long? Assuming the block was filled for race application???
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Post Options Post Options   Thanks (0) Thanks(0)   Quote shootist Quote  Post ReplyReply Direct Link To This Post Posted: Dec/14/2018 at 12:25pm
Originally posted by Trader Trader wrote:

Lowry didn't say #7 needed a sleeve. I stated IF there is core shift, #7 seems to be the usual problem when over boring is required, and a sleeves are viable options.
Have the block inspected, there may be plenty of material in all cylinders.

The original post stated #7 was the one with rust so I believe some folks assumed the damage is at a level where it needs to be bored out. Putting in a sleeve and reusing the pistons he has would be a good and cost effective option. There is a lot of assumption in that but certainly a viable approach for someone on a tighter budget. I suppose some other valid questions would be how did water get into the bore? Are you building for performance or longevity? Is budget a concern? Checking out what you have completely would be a wise move before doing anything with it.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 74Bubblefender Quote  Post ReplyReply Direct Link To This Post Posted: Dec/14/2018 at 3:39pm
What also affects the thickness of the cylinder walls is the coolant you use. The last 401 went in a 1979 jeep and that was 40 years ago. If the block ran a low mix of coolant and mostly water or low on coolant...letting it freeze or sit to rust the casting will shed into the coolant over time. If you ever get a chance to cut a few blocks in half you will see this. It really should be minimal...maybe .03-.04" but that be the difference between crack and no crack. Always best to sonic check the block from 1:00-4:00 and from 6:00 to 11:00 positions. 12:00 and 5:00 will never be thinner than those other areas. I should say...shouldnt ever be. Whenever possible a sleeve should not be considered.
We are just about to forge new AMC V8 crankshafts.. please check here
http://www.bulltear.com/forums/showthread.php?19564
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Post Options Post Options   Thanks (0) Thanks(0)   Quote farna Quote  Post ReplyReply Direct Link To This Post Posted: Dec/15/2018 at 8:01am
PROSTOCKTOM -- on the block diagram you posted there are three measurements for each position. Am I correct in assuming that the largest is the sidewall thickness of the block "as is" and the smaller measurements are the sidewall thickness of some overbore? Looks like 0.020" each time??
Frank Swygert
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Post Options Post Options   Thanks (0) Thanks(0)   Quote farna Quote  Post ReplyReply Direct Link To This Post Posted: Dec/15/2018 at 8:06am
Small pits in a cylinder wall won't hurt a thing. Won't leak compression around them, not enough to be measurable anyway. I've run several engines (sixes, but doesn't really matter) that had pits where rings had rusted in the cylinders. These were stock rebuilds, but there was no difference when some of the pits were left. Compression readings were up where a stock rebuild should be. The cylinders were bored due to wear, but just bored the next common size (usually 0.030, one old 196 was bored 0.040 though). That cleaned half or more of the pits, but still left a few. Machinist didn't really like it, but the option was to get another block or sleeve three cylinders on one of them. He didn't think they would make a difference either, just didn't like seeing them... neither did I! But we went ahead and it ran like a champ for years... might still be going (sold).
Frank Swygert
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boris Badanov Quote  Post ReplyReply Direct Link To This Post Posted: Dec/16/2018 at 8:01am
You have to think that the machine shop that took it to .03 over
may have shifted the bores. Most shops used a simple three fingered
probe to locate the bore on center. the chance of a error
is rather big. That's is partly why AMC recommended no more than .02 over.

Setting it up in a mill and picking up the datums, so called Blue printing
is expensive. I bet most automotive machine shops today cant do it.


Sleeve the bad cylinder and be done with it.

Or maybe sleeve all 8 and go to 4.25 bore :-)


Gremlin Dreams
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