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72-up AMC six starter woes

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tomj View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tomj Quote  Post ReplyReply Direct Link To This Post Topic: 72-up AMC six starter woes
    Posted: Apr/27/2012 at 12:19am
Can't seem to get a good starter for the 258 in our 72 Hornet. All the rebuilds seem to be crap. Latest one from RockAuto started sticking in less than a year, takes a couple of clicks to get it to engage, sometimes it grinds the ring gear (which is new-ish, a rebuilt torque converter).

Tried Ford type shims to tweak it's position, hard to see what the problem is exactly. Kinda driving me crazy. I've had it out, our local shop that does good work and likes AMCs has had it out, and replaced it, twice. No one can figure it out.

Anyone got a good source of NEW NOT REBUILT starters? Cost isn't really an issue now.

Should I go "mini" race-type starter just to get a new one? Do they truly just BOLT IN? I don't mind a small wire or connector change but I'm not reengineering the miserable thing to fit.
1963 American 440 hardtop
195.6 OHV, modded
T-96 Twin Stick, 3.78 axle
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mojomaxx View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mojomaxx Quote  Post ReplyReply Direct Link To This Post Posted: Apr/28/2012 at 2:50pm
i feel your pain. We went through the same thing. Four starters in 3 months. Finally just ran across an AMC in junkyard and pulled THAT starter. amazingly haven't had a problem since. 
If i hear of anywhere .. i'll let you know
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Post Options Post Options   Thanks (0) Thanks(0)   Quote carnuck Quote  Post ReplyReply Direct Link To This Post Posted: May/02/2012 at 9:22pm
Sounds like either the flexplate has issues or the starter shim (spacer between the motor and bellhousing) is missing or teh rebuilders went back to using Ford starter drives.
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tomj View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tomj Quote  Post ReplyReply Direct Link To This Post Posted: May/03/2012 at 12:24pm
I installed the engine, the flexplate was good then (looked for the common stress cracks around the crank bolts) and the plate/shim is in place. it seems worse when cold(er; this is Los Angeles!) so I suspect it's partly from being assembled with engine oil or something. No one ever reads the GDMF manual (do not ask me to expand that acronym).

So what's the 'ford starter drive' issue? similar but wrong part type thing?
1963 American 440 hardtop
195.6 OHV, modded
T-96 Twin Stick, 3.78 axle
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tomj View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tomj Quote  Post ReplyReply Direct Link To This Post Posted: May/03/2012 at 8:09pm
Has anyone used starters from Summit or Jegs? They're not cheap -- $130 - $250 -- but neither is replacing starters and ring gears. For $250 you get "adjustable".

These are Jeep apps; do they clear passenger car bodies etc?
1963 American 440 hardtop
195.6 OHV, modded
T-96 Twin Stick, 3.78 axle
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farna View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote farna Quote  Post ReplyReply Direct Link To This Post Posted: May/04/2012 at 12:32pm
The Jeep starters are the same as the passenger car starters for the sixes -- have one here! You have another option -- replace the flexplate with one from a Wrangler with 999 trans and use a 4.0L starter. I know, not exactly cheap and a bit labor intensive, but... 
Frank Swygert
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Post Options Post Options   Thanks (0) Thanks(0)   Quote carnuck Quote  Post ReplyReply Direct Link To This Post Posted: May/04/2012 at 1:30pm
 For the 999 flexplate, it has to be pre '87 or you'll need the 4.0L starter. The Ford starter drive teeth are shorter than AMC ones.  

Edited by carnuck - May/04/2012 at 1:31pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote farna Quote  Post ReplyReply Direct Link To This Post Posted: May/04/2012 at 1:39pm
Jim, put your reading glasses on!! Big smile   That's what I said... so he can use the 4.0L starter... 
Frank Swygert
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Post Options Post Options   Thanks (0) Thanks(0)   Quote carnuck Quote  Post ReplyReply Direct Link To This Post Posted: May/04/2012 at 2:07pm
Doh! Well then he needs '87 up to do that! Before that (like my '83 Cherokee) they used Ford style starters.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tomj Quote  Post ReplyReply Direct Link To This Post Posted: May/06/2012 at 2:24am
switch flexplate to fix a starter problem? nahh, rather pay $250 for a starter! :-)

I'm not a 'swap parts til it works' person unless the swap is trivial and likely to reveal an answer. The flex plate was inspected as good (not that it's impossible I missed something). The rebuilds even LOOK bad (previous one has a weird bolt-on extention to the battery connection cuz the OEM was broken).

1963 American 440 hardtop
195.6 OHV, modded
T-96 Twin Stick, 3.78 axle
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